KTM XL40 (A/C) Headlight Kit KTM 200XC 08-09 200/250/300/450 XC-W 08-12 250/300 XC 08-12 250 XC-F 08-10 250 XCF-W 08-10 250/300/450 XC-W 08-12 300 XC 08-12 400 XC-W 08-11 450/530 EXC-R 08-11 450 XC-F 08-12 530 XC-W Baja Designs

KTM XL40 (A/C) Headlight Kit KTM 200XC 08-09 200/250/300/450 XC-W 08-12 250/300 XC 08-12 250 XC-F 08-10 250 XCF-W 08-10 250/300/450 XC-W 08-12 300 XC 08-12 400 XC-W 08-11 450/530 EXC-R 08-11 450 XC-F 08-12 530 XC-W Baja DesignsThe Baja Designs XL40 (A C) LED Headlight Kit for 2008 2012 KTM models is a moto specific upgrade that delivers powerful, reliable lighting for trail, Dual Sport, and desert riding. The kit includes a regulator rectifier that converts your bike's A C power to D C, enabling fast, plug and play installation with the stock harness. Inspired by the performance of the XL80, the XL40 carries forward the same trail proven pedigree, delivering 5,224 lumens of

The Baja Designs XL40 (A/C) LED Headlight Kit for 2008-2012 KTM models is a moto-specific upgrade that delivers powerful, reliable lighting for trail, Dual Sport, and desert riding. The kit includes a regulator/rectifier that converts your bike's A/C power to D/C, enabling fast, plug-and-play installation with the stock harness.

Inspired by the performance of the XL80, the XL40 carries forward the same trail-proven pedigree, delivering 5,224 lumens of usable illumination to a wider range of motorcycles. Engineered specifically for dirt bikes equipped with lower-output OEM stators, the XL40 draws just 43.5W-making it a powerful lighting upgrade for riders who previously lacked a compatible premium option.

Paired with our signature XL Trail Lens, the XL40 produces both a vertical and horizontal beam pattern with exceptional near-field and peripheral visibility. Designed for tight, technical singletrack, the Trail Lens redistributes center beam intensity to eliminate harsh hot spots, improving clarity through vertical transitions, quick elevation changes, and tight corners.

The result is a smooth, evenly distributed field of light that inspires confidence in the most demanding terrain. The XL40 LED Headlight Kit replaces the OEM unit that came on the bike and includes a KTM faceplate for precise fitment and ease of installation.

Every kit is backed by our 30 day satisfaction guarantee and Lifetime Limited Warranty, ensuring complete peace of mind on every ride.

Kit Includes:

• (1x) XL40 (A/C) Trail Lens Clear
• (1x) AC/DC Rectifier
• All Necessary Mounting Hardware

XL40 Specifications (per light):

• Lumens: 5,224 (Hi)/ 1,435 (Low)
• Watts/Amps: 43.5W/3.4A at 12.8V

XL40 ELS Score:

• XL40, Trail lens, high beam: 92 degree /5.9/226'/5224
• XL40 Trail lens, low beam: 74 degree /5.9/119'/1435

The Baja Designs Advantage

• Satisfaction Guarantee 30-Day Money Back Guarantee
• Limited Lifetime Warranty Complete Purchase Protection
• uService Replaceable Lenses And Optics
• ClearView All The Light, Right Where You Need It
• MoistureBlock Waterproof, Rain Proof, Submersible
• CopperDrive Safely Driving LEDs at 100 Percent
• 5000K Daylight Less Driver Fatigue, Natural Color

• Specifications:
  • Product Type: XL40
  • Overvoltage Protection: Built-In
  • Mounting Hardware Included: Yes
  • Lighting Type: Forward Projecting
  • Lighting Technology: LED
  • Lighting Quantity: 4
  • Lighting Modes: Beam
  • Light Quantity: 1
  • Lens Material: Hardcoated Polycarbonate
  • Lens Color: Clear
  • Mounting Hardware Material: Stainless Steel
  • Universal or Specific: Universal
  • Wiring Harness Included: No
  • Wattage (W): 43.5
  • Housing Material: Powder Coated Cast Aluminum
  • Housing Color: Black
  • Description: Trail; Clear
  • Brightness (Lumens): 5,224 (Hi) / 1,435 (Low)
  • Bezel Material: Powder Coated Cast Aluminum
  • Beam Pattern: Trail
  • Average Rated Life (hr.): 49930
  • Amperage Rating (A): 3.4
  • Effective Lighting Score (ELS): High: 92 degree /5.9/226'/5224; Low: 74 degree /5.9/119'/1435

• Standards & Compliance:
  • Standards/Compliance (Water Resistance): IP69K (Waterproof up to 9ft & Pressure Washable)
  • Standards/Compliance (Impact Resistance): IK10 Compliant (Mechanical Impact Testing)
  • Standards/Compliance (Durability): Exceeds MIL-STD810G (Mil-Spec Testing)

• Dimensions:
  • Weight (lbs.): 2.45
  • Length (in.): 4.43
  • Height (in.): 4.43
  • Depth (in.): 3.65